Within a few days, the honing specialist introduced the employee to Nissin Manufacturing Co., Ltd. a comprehensive honing machine manufacturer. Nissin representative visited the manufacturer’s plant and proposed several solutions.
The employee reflected on the proposals made by Nissin:
“Nissin’s honing machine allowed for flexible diameter mandrels that supported our range of diameters. Six mandrels designed in 5mm increments, could handle all 35 internal diameters. The ability to set machining conditions numerically eliminated reliance on operator intuition, offering stable precision. It was a game changer.”
The manufacturer decided to conduct a test run using a Nissin honing machine. The result was remarkable.
Pre-Finishing Efficiency: Achieved submicron accuracy, with each component processed in just one minute.
Final Finishing Simplified: Lapping to remove the 0.5 to 1 µm took only five to ten minutes.
Satisfied with the results, the manufacturer installed the G25-MM1 honing machine from Nissin.
The employee commented, “The use of flexible diameter mandrels allowed us to minimize initial investment, enabling the mechanization of the process, and resolving our staffing issues. We are also very satisfied with Nissin’s advice about honing processing and comprehensive after-sales service”
By drastically reducing manual processing time, the manufacturer improved production efficiency, achieved cost reductions and created a system to pass on technical expertise.
